What is Preventive Maintenance
and How Does It Help Reduce Production Costs?
Nowadays, many industrial factories have adopted modern technology and machinery to replace human labor in order to reduce production costs.
However, the expenses related to machine maintenance and repair can be a concern for many business operators, as it involves significant costs aimed at preventing damage to products and the production process.
Wouldn't it be better if you had a preventive maintenance plan, also known as Preventive Maintenance, that could help reduce these expenses more effectively than repairing damaged machinery afterward? Therefore, we would like to present detailed information about preventive maintenance to help readers understand this system better.
What is Preventive Maintenance?
Preventive Maintenance refers to the proactive maintenance of machinery to prevent potential damage before it occurs. It is a method that reduces machinery management costs through inspections by experts and timely repairs or replacements of equipment as scheduled. This helps to ensure that the machinery and equipment in the factory operate efficiently at all times.
Five Key Benefits of Preventive Maintenance:
Even though Preventive Maintenance is a preventive maintenance process, it also plays a crucial role in several business aspects, such as:
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Maintaining Continuity and Reducing Production Time: Preventive Maintenance helps maintain the continuity of machinery operations, allowing factories to move towards becoming fully integrated Smart Factories. By minimizing production interruptions, machines can operate smoothly, reducing reliance on human labor, which typically takes longer to perform tasks.
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Extending the Lifespan of Machinery: The primary objective of Preventive Maintenance is to extend the lifespan of machinery through regular inspections, repairs, and part replacements, ensuring that all equipment is always ready to operate efficiently.
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Enhancing Efficiency and Reducing Costs: High-quality machinery produces better products. Preventive Maintenance contributes to more efficient production, making it easier for factories to control product quality compared to machines that are not regularly maintained.
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Increasing Production Output: Regularly inspected and maintained machines can operate efficiently, allowing factories to maintain consistent production. This also helps increase revenue and profits for business operators by reducing downtime caused by major repairs.
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Saving Long-Term Costs: Preventing machine breakdowns through Preventive Maintenance helps factories save costs in the long run. Major machine failures can lead to higher expenses compared to preventive maintenance. Additionally, prolonged machine downtime can negatively affect production capacity and lead to a backlog of products in the factory.
Preventive Maintenance Planning with ciMES
ciMES MES is a manufacturing execution system that connects with machinery and factory data to enhance various production operations, including maintenance. Preventive Maintenance is a key module in this system, consisting of four main components:
- Time/Schedule: Calculates the operating time of each machine and schedules inspections and maintenance to ensure efficient operation.
- Count: Gathers data on the number of machines used in the factory for long-term preventive maintenance planning.
- Maintain/Repair: Assesses the condition of machinery, including performance, and notifies when parts need to be replaced or repaired.
- EDC (Engineering Data Collection): Collects engineering data such as temperature, pressure, and air levels to help the factory address maintenance needs accurately.
The Future of Preventive Maintenance in the ciMES System
Preventive Maintenance is a vital module in the ciMES system, playing a significant role in improving factory efficiency. ciMES allows production staff to monitor machine conditions in real-time, helping to ensure precise maintenance and repair, ultimately improving product quality.
Conclusion: Preventive Maintenance
Preventive Maintenance is a crucial production planning process that factories should implement to facilitate easier machine maintenance by addressing issues before they impact operations. The ciMES MES system helps business operators predict and monitor equipment more efficiently, reducing labor, streamlining operations, and integrating with existing systems like ERP Argo and SCADA.
ARES, with over 40 years of experience, provides software solutions for smart factories, offering expert installation and consultation services for systems like Argo ERP, Argo MES, and ciMES to help businesses transition into the modern manufacturing era effectively.
Contact us
For a demo, please contact us at Contact Us or for further inquiries:
Phone: 0633253640 or 02-6863000 ext. 3042
Email: support@aresth.co.th
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